Coil Wrapping Machine · Steel Coil Wrapping Machine · FPCA-1000
Steel Coil Wrapping Machine FPCA-1000
The FPCA-1000 is a horizontal wrapping machine for steel strip and slit coils, using paper, stretch film and other protective materials.
- 508/610mm
- Coil ID(mm)
- 700-1600mm
- Coil OD(mm)
- 20-400mm
- Coil width(mm)
- 100-2000kg
- Coil Weight(Kg)
Overview
FPCA-1000 in short
The FPCA-1000 is a horizontal wrapping machine for steel strip and slit coils, using paper, stretch film and other protective materials. It is built for coils that are packed lying flat rather than eye-through.
The Automatic horizontal steel coil packing machine is a highly advanced and automated packaging solution for steel coils. Its conveyor system is designed to load and unload the coils easily and efficiently, reducing labour costs and increasing productivity. The machine also features an automatic coil packing system, which tightly and securely wraps the coils in protective materials, preventing damage during transportation and storage. The Automatic horizontal steel coil packing machine is a highly reliable, user-friendly, and versatile solution for steel coil packaging needs. It streamlines the packaging process, minimizing the risk of errors and ensuring consistent, high-quality results.
Both Manual and Auto working modes can be choose for flexible operation.
PLC & HMI are adopted for fully automatic operation after input coil OD/ID/Width/Overlap degree.
Manual positioning makes the coil stopped at the specific positions for wrapping.
Visual details
The FPCA-1000 machine
Main view, detail photos and a film of the machine in operation — see the wrapping station, the controls and how the coil is loaded and packed.
Watch it work
FPCA-1000 in operation
Video: FHOPE Steel coil and wire coil wrapping and packing machine (YouTube). A film of this machine family — ask us for footage of the exact configuration, or for a live video call from the factory.
Technical data
FPCA-1000 specifications
Taken from the FPCA-1000 data sheet. Ranges describe the envelope this model is built within — send your coil and we confirm the exact configuration.
Get the technical proposal →| Items | FPCA-1000 |
|---|---|
| Voltage (V/Hz) | 380v 50Hz 3Phase 5Wire (can be customised) |
| Power (KW) | app. 4.5kw |
| Coil ID(mm) | 508/610mm |
| Coil OD(mm) | 700-1600mm |
| Coil width(mm) | 20-400mm |
| Coil Weight(Kg) | 100-2000kg |
| Packing material | PVC/LLDPE/PE/PAPER/HDPE size determined by coil's size |
| Overlapping | 20%-90% |
| Air supply | 5-7kgf/ c㎡ |
Machine features
What this machine does
- Both Manual and Auto working modes can be choose for flexible operation.
- PLC & HMI are adopted for fully automatic operation after input coil OD/ID/Width/Overlap degree.
- Supportive rollers lifting the coil from conveyor for wrapping.
- Manual positioning makes the coil stopped at the specific positions for wrapping.
- Automatic supportive rollers.
- Wrap tension adjustable as need.
- The converter is adopted to adjust the packing speed according to requirement.
- Different wrapping requirements can be achieved by setting the corresponding parameters on HMI.
- Guardrails for safety operation.
- Supportive roller guiding the coil in rotation for wrapping protection.
- Stainless steel rollers on conveyor are durable & anti-rusted.
- Height of conveyor/work table is adjustable.
- Cutting the packing tape automatically by program according to different coils.
- Packing tape clamp & cut by automatic mechanical hand automatically.
- Independent & convenient control panel positioned for whole wrapping control.
- Friction between ring and wheels is adjustable.
- Indicator alarms automatically when it has trouble.
- Conveyor length can be made according to need.
- Automatic mechanical hand for packing material clamping & cutting.
- Soft start and stop operation
- Automatic mechanical handing of packing material clamping&cutting.
- Height of conveyor table adjustable 880-890mm
- Work table total width 1200mm (net 1100mm inside between 2 channel width 50mm)control panel should be touched and controlled atthe operator side over the machine
- Premium Features
- Industrial-Grade Components
- Siemens PLC & HMI Control System
- Advanced Siemens S7-1200 PLC paired with an intuitive HMI for real-time monitoring and easy recipe management. Remote diagnostics ensures efficient maintenance.
- HMI Preview
- Safety Light Curtains
- Enhanced safety features include light curtains, emergency stops, and interlocked guards, ensuring compliance with CE Machinery Directive 2006/42/EC.
- Zero operator risk
- SEW Eurodrive Gear Motors
- High-performance motors engineered for precise control and durability, ensuring smooth operation across a range of speeds.
- PU Friction Rollers
- Durable PU friction rollers provide excellent grip and reliable performance, ensuring smooth handling of coils.
- High-Precision Encoder
- Accurate feedback system using high-precision encoders to ensure optimal speed and position control during the wrapping process.
Typical applications
Where it is installed
- Steel and non-ferrous: cold rolled, hot rolled, galvanized and slit coils, aluminium and copper strip
- Wire and cable: steel wire, wire rod, PC wire, razor wire, cable reels
- Automotive and tyre: tyre wrapping and palletising, bearings and axletrees
- Tube and hose: steel pipe coils, PVC / PPR / UPVC hose coils
Every machine is commissioned on site by FHOPE engineers, with operator training and a spare-parts list handed over at handover.
Same application
Other models in Steel Coil Wrapping Machine
FPCA-1200 Steel Coil Wrapping Machine FPCA-1200 The FPCA-1200 is a horizontal steel coil wrapping and packing machine built from an upender, a coil station and a wrapping station. It applies film, PP woven material and paper in the sequence the coil requires. View machine →
FPS-300 Steel Coil Wrapping Machine FPS-300 The FPS-300 wraps steel and copper coils in protective material. It is a horizontal coil wrapper designed to reduce labour and material cost while protecting the coil surface. View machine →
FPS-400 Steel Coil Wrapping Machine FPS-400 The FPS-400 wraps steel coils and steel strip coils. The machine is built for high efficiency with a tight, clean wrap that reduces labour and packaging material cost. View machine →
FPS-500 Steel Coil Wrapping Machine FPS-500 The FPS-500 wraps steel coils with a focus on flexibility and high operating speed. Maintenance access is straightforward, and the tight wrap reduces labour and material cost. View machine → Send us your coil and we will confirm the model
Coil inner diameter, outer diameter, width, weight, material and required output are enough for us to come back with the model, the packing material recommendation and a quotation.